DEGASSING OF A 2.100 m³ PROPYLENE BARGE USING CRYOGENIC CONDENSATION TECHNOLOGY

A barge operator requested the degassing of a 2.100 m³ inland barge that had previously transported Propylene. The operation was required to enable safe loading of an alternative cargo.

Client: BASF

Duration: 72 hours

Location: Antwerp, Belgium

Results: Zero environmental emissions

The Challenge

A barge operator requested degassing of a 2.100 m³ inland vessel that had carried propylene, so it could safely load a new cargo. The barge arrived at a permitted site in the Port of Antwerp-Bruges with empty tanks under ~0.5 bar, still containing propylene vapors.

The requirements were to reduce gas levels below 10% LEL, fully inert the tank to eliminate explosion risk, comply with environmental limits and complete the work efficiently.

The main challenge was safely removing and recovering propylene vapors from a large enclosed space without combustion, flaring or atmospheric release.

Equipment Deployed

Group AQ operated from a semi-permanent degassing facility in the Port of Antwerp-Bruges, designed for high-volume cryogenic operations. The setup included twin Cirrus condensation units, liquid nitrogen storage and vaporization and fixed stainless steel piping to the berth.

Safety systems featured flame arresters, emergency stops (onboard, quay, and control room) and continuous gas monitoring. Group AQ also installed certified hoses, valves and control equipment, all fully inspected to meet strict safety and environmental standards.

Cryogenic condensation was used as Best Available Technology (BAT) since it avoids heat, combustion and harmful emissions, making it clean and safe. Recovered propylene was condensed into a 470-liter tank and then transferred to an ISO tank.

Results Achieved

The cryogenic approach delivered strong technical, safety and environmental results.

Degassing and inertization were completed in under 23 hours, including 2 hours of depressurization and 21 hours of active degassing. The target of <10% LEL was reached after five nitrogen purging cycles.

Around 11,058 liters of propylene were recovered, allowing it to be fully reused as a high-value product.

Emissions stayed within permitted limits, with no combustion, CO₂ generation, or harmful releases. The process supported sustainability by maximizing recovery, minimizing environmental impact and avoiding flaring or venting.

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